유리 및 용융 실리카용 정밀 레이저 절단

Laser cutting is suitable for glass and optical substrates that require clean contours, small kerf width, curved profiles or high-precision singulation without mechanical tool contact. According to the material and thickness, CO₂ laser, UV nanosecond laser, picosecond laser or femtosecond laser can be selected for cutting, scribing, stealth dicing or cold ablation.

It is commonly used for thin glass panels, fused silica windows, sapphire parts, microfluidic chip dicing, optical window blanks, display glass and coated substrates. We can process custom laser-cut glass parts from DXF, STEP or Gerber files, with options for edge polishing, AR coating and dimensional inspection when required.

What Is Laser Cutting?

Laser cutting for glass and optical substrates is a non-contact material removal process in which a focused high-energy laser beam ablates, melts, or induces controlled fracture along a programmed cutting path — without any mechanical tool contact. Depending on the laser source and substrate type, three main mechanisms are used: thermal ablation (CO₂ lasers for thicker glass), stealth dicing (infrared pulsed lasers for wafer singulation), and ultrafast laser ablation (picosecond and femtosecond lasers for cold, stress-free cutting of any transparent material). Because no mechanical force is applied to the substrate, laser cutting eliminates the chipping, micro-cracks, and edge damage associated with conventional diamond wheel cutting. Modern laser systems can follow arbitrary 2D contours with positional accuracy to ±10 µm, making them the preferred choice for complex shapes, curved cuts, and high-precision singulation of thin glass, display substrates, microfluidic chips, and optical windows.

공정 능력

레이저 소스: CO₂ (10.6 µm) / UV ns (355 nm) / ps (1064 nm) / fs (1030 nm)
Substrate Thickness Range: 0.05 mm – 20 mm (material-dependent)
절단 폭: 20 – 100 µm (ultrafast); 100 – 300 µm (CO₂)
위치 정확도: 전체 기판에 걸쳐 ±10 µm
표면 거칠기(Ra): ≤ 0.5 µm (ultrafast laser); ≤ 2 µm (CO₂)
Minimum Feature Radius: 0.1 mm internal corner radius
최대 기판 크기: 600 × 600 mm

호환 가능한 재료

1	용융 실리카	코닝 7980 / 토소 ES-2000
2	석영 유리	SCHOTT Lithosil Q / Heraeus Suprasil 1
3	보로실리케이트 유리	PYREX 7740 / BOROFLOAT 33
4	소다-라임 유리	플로트 / 강화
5	사파이어	C-평면 / A-평면
6	유리 세라믹	ZERODUR / PYROCERAM 9606
7	광학 유리	BK7 / N-BK7
8	실리콘	플로트 존 / 초크랄스키
9	CaF₂	UV 등급 / IR 등급
10	박막 유리	0.1–0.5 mm 디스플레이 등급
11	코팅 유리	ITO / AR / 금속 코팅 기판

Laser Technology Selection

CO₂ (10.6 µm): Best for thick soda-lime and borosilicate glass (1–20 mm); thermal scribing and controlled fracture; high speed, wider kerf
UV Nanosecond (355 nm): Good for thin glass and coated substrates; direct ablation; moderate edge quality
Picosecond (1064 nm): Stealth dicing for wafers and thin substrates; internal modification without surface ablation
Femtosecond (1030 nm): Cold ablation for any transparent material; finest kerf, lowest HAZ, best edge quality; suitable for sapphire and fused silica
Selection Principle: Thicker + cheaper → CO₂; thinner + precision → ultrafast (ps/fs)

대표적인 적용 분야

Display Glass Singulation: Curved and straight cuts for smartphone, tablet, and wearable cover glass
Microfluidic Chip Dicing: Complex contour cutting of bonded glass microfluidic devices
Optical Window Blanks: Custom-shaped windows for cameras, sensors, and laser systems
Semiconductor Wafer Singulation: Stealth dicing of silicon, sapphire, and GaN-on-sapphire wafers
Thin Film Patterning: Scribing and isolation cuts in ITO, metal, and dielectric coatings
항공우주 광학: Complex-contour sapphire and fused silica windows for harsh environments

맞춤 사양

We accept custom laser cutting orders based on DXF, STEP, or Gerber files, supporting both prototype and production volumes. Custom parameters include laser source selection, kerf width control, multi-pass strategies for thick substrates, and integrated workflows combining laser cutting with CNC edge polishing, AR coating, and CMM inspection. For display and consumer electronics applications, we offer high-throughput panel-level cutting with automated loading and vision-alignment systems. All cut parts are delivered with edge quality reports, dimensional verification, and full material traceability.